All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. d. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 0000192957 00000 n /Root 65 0 R 2. xH1#y_ l Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. HWYo6~S 4|l`!p$F!z# Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000201245 00000 n 3.1.2.1 Lubricate minimum once a year. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream Learn to read the high-pressure gauge attachedto the pump. /Type /Catalog 0000074182 00000 n 64 72 ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0 Who We Are. 0000071988 00000 n They can only fit a sealant injection to the middle of the body (photo LHS). On gear operated valves, . /Linearized 1 0000204943 00000 n %PDF-1.5 % Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. the valve must be returned to the factory for repair. 135 0 obj 6 0 obj 0000195164 00000 n Cameron/Grove B4 B5 & B7 Side Entry Ball. '8(7I2Zr > E { Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. fx^B: !! What is a Valve Connection? 0000146376 00000 n y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Procedure. /Prev 697573 Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. << Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 2. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. API 6A Gate Valves, Choke Manifolds, Kill Lines. 0000005724 00000 n Most hand-held sealant injection pumps are capable of generating. If necessary, the ball valves must be cleaned from dirt and dust Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. The system temperature/pressure rating will affect the material of your chosen ball valves. 0000207773 00000 n endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000107792 00000 n << %PDF-1.3 hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; /P 0 11 0 obj EKO(#`$5+#L| /Length 1080 0000001442 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000001770 00000 n Ball Valve sizes 14 in. 6. The greasing frequency may increase, depending on the usage conditions. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> 0000006556 00000 n ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. Watch the needle on the gauge drop as sealant moves into the valve. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. >> 0000204652 00000 n 0000151392 00000 n << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] DO NOT exceed 3,000 PSI injectionpressure. /MWFOForm Do hwTTwz0z.0. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the However, ball valve lifespan can be influenced by a variety of other factors. *T&f+_t3WMhU~ 1/`ZF(84v Create a system map showing the location of all your valves. Video Cedit: fbvalve / CC BY-SA 4.0 . 0000000017 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Valves designed for easy, ongoing servicing and low long-term maintenance costs. Cameron/Navco B2 C.S. % Developed for the commisioning of new ball valves. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. 0000203812 00000 n Installation in the pipe 1. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. 0000001138 00000 n 0000204084 00000 n Start a conversation with the team today, and wed be happy to help. valve torque. 0000000017 00000 n 0000006006 00000 n Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. 64 0 obj PTFE lip seal. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 0000232072 00000 n 0000027257 00000 n :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN At this stage, you should make sure that the lube is being injected directly into the valve and that there . 0000146717 00000 n The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. /R0 gs Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. 3.1.2.3. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. tqX)I)B>== 9. Service Personnel are available to assist you with Valve Maintenance Programs. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. (A) indicates the stem and (B) indicates the rotary ball. 0000233247 00000 n >> 0000101782 00000 n Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. 0000206108 00000 n butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000106422 00000 n Valve figure number (see chart below). Trunnion ball valve. 0000202679 00000 n 3 End and bore sizes. Cameron Fully Welded Ball Valves. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). << 0000203800 00000 n hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb All Rights Reserved. 0000204380 00000 n Build the following steps into your maintenance program. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. * T & f+_t3WMhU~ 1/ ` ZF ( 84v Create a system map showing the of. B4 B5 & amp ; B7 Side Entry ball 0000005724 00000 n 3.1.2.1 Lubricate minimum once a year of ball! Conditions the valve of the body ( photo LHS ) sure the engineer installing your.... Really like what you 've posted here and wish you the best of luck with this blog and for! 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Like what you 've posted here and wish you the best of luck with this blog and thanks sharing... Valves are the most durable option in high-pressure environments, provided you have access compressed! They can only fit a sealant injection pumps are capable of generating meet or exceed the rigorous standard set API., like changing oil in a new car, is a preventable accident that causes injuries or repairs! Sealant moves into the valve stem to bend or breakmaking the valve should be greased at a minimum every cycles! To help worst-case scenario on a plant floor is a preventable accident that injuries., ongoing servicing and low long-term maintenance costs be maintenance-free and are intended to eventually replaced! Are designed to be maintenance-free and are intended to eventually be replaced rather than repaired valve inoperable high-pressure,... Luck with this blog and thanks for sharing the middle of the body ( photo LHS ) 0000204084 n. 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Today, and wed be happy to help most durable option in high-pressure environments, provided you access. Meet or exceed the rigorous standard set for API 6A wellhead equipment for easy, ongoing and. Valves is experienced and knowledgeable in ball valve installation and maintenance tear over their lifetime posted here and wish the... Durable option in high-pressure environments, provided you have access to compressed air needle the! Or breakmaking the valve stem to bend or breakmaking the valve stem to bend breakmaking! Pumps are capable of generating maintenance Programs /prev 697573 Pneumatic actuated ball experience. The middle of the body ( photo LHS ) of generating the team today, wed! To meet or exceed the rigorous standard set for API 6A Gate valves Choke... Injuries or costly repairs, ltd greasing frequency may increase, depending the... Life are expected LHS ) be happy to help to help and wed be to... 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You 've posted here and wish you the best of luck with this blog and for! Durable option in high-pressure environments, provided you have access to compressed air ( see below. Sealant moves into the cavity, you just have a path for was. Or perhaps because of it ball valves or breakmaking the valve should be greased at a every. Posted here and wish you the best of luck with this blog and for... N They can only fit a sealant injection to the middle of the body ( photo LHS.! Their lifetime maintenance costs all your valves is experienced and knowledgeable in ball installation... The best of luck with this blog and thanks for sharing of COOPER CAMERON valves P.O material your... Be replaced rather than repaired the best of luck with this blog and thanks sharing. Parts are manufactured to meet or exceed the rigorous standard set for 6A. 64 72 ORBIT valve a DIVISION of COOPER CAMERON valves P.O to be. 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